3D Printed Orthotics

Orthotics support your foot and ankle during weight-bearing movements like walking and running. These custom insoles align the joints within the foot providing stability and comfort.

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3D Printed Orthotics

What is a custom orthotic?

A custom orthotic is a device designed to align the foot and ankle into the most anatomically efficient position. They look like insoles, but are biomechanical medical appliances that are custom made to correct your specific foot imbalance. They help to reduce stress and strain on your body by bringing your feet back into proper alignment. About 80% of human beings will face foot related problems at some point in life so it’s very important to relieve or prevent these problems.

There is no guess work involved as they have the advantage of having been made from precise imprints of your feet from the data gathered by the RS Footscan and created using a 3D printer. These insoles are created by a company called Phits and they use high grade ultralight polyamide, specially selected to provide feet with the best comfort and most functional support. Phits insoles are a solution for every type of activity and for any type of shoe: regular shoes, running shoes, safety shoes, football boots and cycling shoes to name a few.

How can having a custom orthotic help me?

Orthotics support your foot and ankle during weight-bearing movements like walking and running. These custom insoles align the joints within the foot providing stability and comfort. This allows for more normalized weight distribution throughout your body, significantly reducing your pain and discomfort and helping to prevent injuries within multiple joints. Your feet are your foundations so it’s very important that these are as stable as possible to help the rest of your body. Runners absolutely love this product as it can help with any current injuries but help to prevent further ones!

3D printed custom orthotics based on dynamic gait analysis

Give us a call on 0115 981 8881. Your call will be treated in confidence and we might even be able to fit you in today. Alternatively use our contact form.

3D Printed Orthotics

How much does the assessment cost?

There are 2 appointment options:

Option 1:

We have integrated the RS Footscan analysis within the Fit2Go Body Screen so that we can get a full detailed picture of the strengths or weaknesses of your muscles and joints and how they are all interacting with one another. This is great value at £50. The analysis done within the Fit2Go Body Screen will indicate whether you actually require an orthotic or not. If the Footscan indicates that you would benefit from an orthotic then we will require an additional appointment to ensure time to get the perfect fit and to make sure it is suited to your activity type or level. This will only take 15 mins and will cost £20.

Option 2:

A Footscan analysis can be done with our trained therapist who can do a dynamic gait analysis and discuss any additional adjustments to your insole to make it a perfect fit! This is £50 for 30 mins.

How durable are they?

Phits orthotics last up to 3 times longer than traditional insoles. They’re sure to out last at least some pairs of shoes! These 3D- Printed orthotics are also low maintenance. After 3-5 years sometimes the top layer of the insole can get a bit worn and this can be replaced at a small cost without any effect on the 3D printed layer.

How much do the orthotics cost?

Option 1: The orthotic, Fit2Go Body Screen, FootScan analysis and therapist assessment costs £290

Option 2: The orthotics, FootScan analysis and therapist assessment costs £270

How does the whole process work? From SCAN to SOLE

Step 1: RS Footscan and analysis

In clinic you will be asked to walk over the RS Footscan and all the 2D analysis and 3D analysis of your foot movement is completed after just a few times of walking from one side of the room to another. The high speed measurement and high sensor resolution offer a detailed view on the pressure distribution and foot movement. The movement can be played frame by frame, helping you to be able to see even the littlest of abnormalities during roll off, and/or asymmetrical movements.

The view can be rotated 360° for detailed analysis and will help you to visualise your gait and how much or little movement there is around each foot. The therapist will then explain the findings and explain if and why an orthotic is advisable. A detailed report is then created which is all the information needed to create your unique orthotic.

Step 2: 3D Printing

Based on this data, the Phits software, integrated with the Footscan technology, creates a design. This design can be adapted to your specific needs or to the advice of the therapist assessing you. A 3D-printer then transforms the digital design into ultralight custom orthotics. Afterwards the orthotics get a shock-absorbing comfort layer.

Step 3: Quality control and delivery

After a final quality check, about 2 weeks later, your therapist (If required) invites you to fit your orthotics and make sure your body gets the balance it needs with every step.


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Dear PhysioNeeds Cotgrave patients

We hope you are all keeping safe and you and your families are managing okay in these very unprecedented times.

Our clinic is open for Face to Face treatment! We assure you that we have put enhanced measures in place to ensure the protection of both you the patient, our staff and the wider public. A full risk assessment of the working environment has been undertaken. We are following Public Health England COVID-19 infection prevention and control guidelines.

We are asking patients to wear a face mask at all times when inside the clinic.

Please see our PDF attached outlining our SCREENING-CLEANING-PROTECTING protocols

COVID-19 SCREENING QUESTIONS: When booking a Face to Face appointment you will be asked to confirm that you or any member of your household IS NOT presenting, or HAS NOT presented with the following symptoms in the last 14 days:

If you answer YES to any of the above then you will not be able to be seen Face-to-Face but we can still discuss and treat your injury via Telephone/Video Consultations. We can also offer Telephone/Video Consultations for those patients who are still shielding.

We have also been posting lots of videos on our Facebook page and YouTube channel (PhysioNeeds) so do check those out to try and stay as active as possible. We have also been putting top tips on our Facebook page to help with prevention/management of injuries. If you have any questions, please do contact the clinic.

Stay safe everyone!

From all the team at PhysioNeeds

Screening, Cleaning, Protecting